Close-up of a valve swap built with schedule 80 unions - Evergreen Sprinklers

Job story: inline valve replacement with schedule 80 unions (before & after)

Every valve bank we install has to be serviced again someday — a diaphragm wears out, a solenoid fails, or a zone just needs adjusting. On this job, the existing setup meant digging out an old, overgrown valve box every time that happened. We replaced it with a new inline valve assembly built on schedule 80 unions, so future swaps stay quick and inexpensive instead of turning into another excavation.

Inline valve replacement before - overgrown valve box - Evergreen Sprinklers
Before: the old valve bank, buried under an overgrown access box that had to be dug out every time it needed service.

What we found

The old valve setup was tucked into a buried access box that had grown over with vegetation. Getting to the valves for any kind of service meant clearing around the box and exposing the entire manifold. It worked, but it made routine maintenance more expensive and more time-consuming than it needed to be.

Inline valve replacement after - schedule 80 unions installed for easy future swaps - Evergreen Sprinklers
After: new valves installed with schedule 80 unions, set up so the valve bank never has to be fully exposed again for a swap.

Why schedule 80 unions

Installing the new valves with schedule 80 unions means each valve can be disconnected and swapped on its own, without having to expose or dig out the whole valve bank again in the future. We use schedule 80 unions and fittings instead of the typical schedule 40 for the added strength — thicker-walled parts at exactly the connections that take the most pressure and wrench torque. That keeps future valve swaps easy and less costly — the whole point of doing the job this way the first time.

Valve replacement with schedule 80 unions - Evergreen Sprinklers
Another recent valve replacement built with schedule 80 unions.

If your sprinkler system has a valve bank that’s become a hassle to access, or you’re not sure what’s going on underground, we can take a look. See our broken pipe repair guide for more on diagnosing common issues, or check our sprinkler repair services. Call us at (805) 390-7437 and we’ll take it from here.

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